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GIOVANNI CECCARELLI - Principal designer
+39 -

Giovanni
Ceccarelli sign the new yachts for +39 , the new Italian challenge
for the America’s cup 2007 in Valencia .
The 24th
of may in Gargnano in a fantastic Italian day , sunny and windy ,
has been presented the new Italian challenge for the America’s cup in
Valencia 2007 the team +39 .
The
team will race with the flag of Circolo Velico Gargnano,
president of the club and of the team is mr. Lorenzo Rizzardi .
Giovanni Ceccarelli is the principal designer of the team, he’ll
sign the two new hull for Valencia 2007 .

Answer from Giovanni Ceccarelli Principal designer of
+39 challenge to Andrew Hurst Seahorse Magazine
.
1.Is this your first experience of ACC
design? I worked for the most
recent challenge in New Zealand In the role of Principal
Designer for Mascalzone Latino , I designed for them
ITA- 72 now GER- 72.
This summer this old
boat showed interesting speed specially in light air
winning different races.
Now I have the same
role as Principal Designer in + 39 challenge from the
beginning of 2004 ; time that I started to create the design
team.
2.How good
are your design and build resources this time around – is it enough to
make you believe you are competitive? I
am confident that we have done a good job from the research and
design point of view ; we are on the correct way , with
appropriate time and human resources in the team involved.
The design team is working principally from
Ravenna office, under my direction together
from July 2004 at full speed , now we have the first boat under a
good stage of construction to be in the water for
spring 2006 , in Palermo.
3.Where is
build the boat?
Actually the boat is in good
stage of construction in a shop in the suburb of Ravenna
; city where is located my office , so we could have a daily check
to the progress from the design team , they build the moulds and plugs.
The boat will be completed in Palermo in Dan Naval e Sicilcraft
Cantieri Navali Srl ; the Sicilian partner chosen for the
construction of the yacht.
4.How did
you divide your own research between the tank, CFD, hand work ?
Every my
design start from some basic ideas and evolves from it, and
them are principally generated by the man not from the
machine.
In every area
of design there are different type of approach and
technology involved the level of technology it is always
high. For the naval architecture still I work in a
“traditional way” staring with the hand made design with a
fairing tool and after a first validation with CFD with
panel code Splash and Vpp output in house and I go to a
more refined validation with Rans that are run in a super
computer in US.
Finally the best hulls ;
that in this case was four with the same appendages we
tested in tank test in Marin facility in Holland during 2005
.
I still
think that the tank test are important in a process of research like
this for an IACC boat .
That was the process that I did on more than
one hundred hulls to arrive to found the final hull. But
this job is not finish because , I am working to the
next generation hull and optimizations .
For structures and engineering we are working with different tools
of calculation FEM module for calculation of the laminations ,
all the design process of hull and appendages is integrated in
Pro Enginner .
5.Who else
are you working with in the design work ?
I have with me ten
colleagues working with me in +39 design team, with experiences in
previous IACC campaign , mostly are based in Ravenna and the
others outside with monthly meetings and daily update with the
web . That are divided for category of job : CFD
calculation and research . Tank testing and Vpp
research. Design of structures and calculation . Deck fitting
and engineering of detail . Sail design. Mast design
. Project Management
 Foto Fabio Taccola
6.Do you
believe that the change to Version 5 – tightening the box – is good or bad
for the smaller teams? And why ?
I think that the technical director Ken
Mc Alpine did a very good job with the final version V of the rule.
We saw the results during the races last
summer from light to strong wind with the boat for the first
time in their life really surfing in the waves in Trapani at 20
knots. I think
that’s a rule that’s fair, that don’t give advantage to the
big nor to the small teams in term of performances.
7.Your old “Briand” designed canoe has had a ‘wild
history’. How much work did your design team do to get ITA 59
sailing and improve her speed ?
We
worked beginning hard on the boat, first of all during
the winter in Sicily to try to understand, after to modify to arrive to
have a version V hull.
We focused on the
appendages and the trim and balance of the boat, we did not modifications
to the hull shape because was already a boat with a extra large
LBG.
8.And about
sail design this year ?
One of our Sail program goals for
last year, was to be able to speed up ITA-59 under version-5
and come up with fast sail designs and at the same time validate and test
a lot of the sail information to completely integrate it into the
new boat design loop. This part of the job was
done by the design team and particularly by our sail designer that
did a great job and our cfd department in conjunction with the
sailing team.
9.Is it true that when you got the ITA 59 it had been
full of sand and on display ashore?
No, Team
Alinghi is really a fantastic team and also the boat
delivered was not so in bad conditions, but it was the oldest
and probably the heaviest hull on the market that time due to
the many modifications done during his life starting from a
hull with two bulbs boat at the beginning!
10.Which areas have you concentrated on the most in your
own design development for the new boat ?
In America’s Cup if you
want to arrive at the top every area must be optimized! For the
smaller team that is more difficult than for the big team to
arrive with the resources to cover each single area.
We gave the maximum of the effort in the research of
hull and appendages shapes and in the engineering of the boat to be
strong and stiff .
11.Which is the sail number ?
The first yacht of +39 challenge
will race next season with ITA 85 sail number.
12.How much has the sailing team been involved in the
design process ? There is a good way to work between
the design team and the sailors of +39 challenge.
I do the principal
technical strategy, in agreement with Luca Devoti , that do
also the connection with the sailors. At the
same time, as for the sailing team we have a coach driven
program , all the technical aspects are driven by the principal
designer.
13.Will other teams next year get closer to Alinghi ?
The Swiss team has an incredible ability to move efficiently from
height to footing and back – do other teams fully understand yet how they
do this? I am confident, if all the in the proper
way , that next year the gap between us and Alinghi will be
closer. We are confident that our new design
will be faster in our target conditions, than the top was this
year, but we don’t know where the other team are going to be next year.
14.Will the
construction of your new boat be conventional? No
like all the other aspetcts of the boat also for the structures , there
are a few tricks being employed in the overall philosophy of the structure
to ensure the stiffest boat for its weight is achieved within the
Rule.
15.Will you
use a female mould?
Yes, we build them in
carbon fibre pre preg, in this way we suppose to have a lighter and
stronger boat and faster to duplicate or
modify.
16.How much
an improvement in the latest boats will come from better construction
methods, newer materials, and why? Attention to detail
is imperative - the design must be all encompassing realising all elements
and accounting for them in the structural design.
Material choices have been
tightened slightly this time emphasizing the need for innovative solutions
to loose weight yet retain stiffness and strength as required.
17.How do
you think the shell weights will compare to 2003-generation designs? And
how did they compare to the 2000-generation ? I
believe that thorough testing will ensure that where appropriate the
minimum panel weights will be more closely achieved, this is aided by the
reduced variance in material weights from the pre-preg and core suppliers
and better core bonding films.
18. How
much advantage is available in terms of construction if you are a team
with a really huge budget, Oracle etc? Is it significant or not ?
Every avenue has been considered on its technical merits first,
and budgetary second. Our construction decisions and choices would remain
the same even if our construction budget was increased dramatically – we
have not needed to sacrifice in any area of the boat construction for
financial reasons.
19.How do
you think the shell weights will compare to 2003-generation designs ? And
how did they compare to the 2000-generation ?
I think a saving around a 10 to 15 %
of the shell weights compared to the 2003 generations quite
the same differences that there was between the 2003 and the 2000
generations.
20.How big
are the advances that you expect to make with your own first boat in terms
of performance? I
cannot tell the exact numbers of performances but
we expect to be minutes faster than ITA 59 was
this summer in the target conditions.
21.And how about sails and rigs, do you feel you were a
long way behind this year with old equipment ?
This summer we raced with an
old Alinghi millennium mast I thought was their first mast
done in millennium configuration that we updated only with PBO
rigging, carbon foil, moveable jumper to suit the big head Genoa
allowable with the version V, the big team used all new rigs. With
new rig next year we think to improve a lot in the combination
of mast and sails in term of performances.
22.Who will build your new rigs?
Our new rigs for ITA 85 will be
built by Marstroem in Sweden , that will supply also the
construction of the new rudders.
23.How different will your and other new boats be next
year? Will we be able to visually choose between a V4 and V5 design next
year ? The boat from outside looks similar, is the rule that
block the big differences, also the Formula 1 cars look
similar in the number but are very different from the eyes of
the designers the same will be for the next generation of
IACC.
24.Jason Ker’s first boat RSA 83 seemed very good for a
first ACC design and with very little research time. Do you
agree? I don’t know the time spent in research
and development from the team of Salvatore Sarno but they did
a good job both from technical and human approach of the team to
the America’s Cup .
25.When the racing starts to get serious later next
year, do you believe that the smaller teams can continue to take races off
the big teams. And why?
The concept of
big and small team from now to 2007 I hope that will be
rescheduled. Some that now are considered small will grow, we will
be in that group.
26.The change to V5 should make the canoes much closer.
So what percentage differences do you see on the water in the areas of
sails, appendages, spars etc?
I don’t think the canoe
will be closer next time ; Ita 85 will be original for the
canoe body shape . I’ll be surprise if there will
be no differences from boat to boat and from the
appendages side in 2007. There will be an uniformity more on
the sail plan measures.
27.Giovanni, we expect great things of your team next
season, but which are the other smaller teams that you think will also
show well ? I don’ t know from the others I believe
in our group , we are working hard and have the right people
to do well on the sea and a fantastic helmsman Iain
Percy !
28.Finally, we know that the Cup is not just about money
but how you use it. Some teams make better use of their funds than others,
how do you rank the teams technically in terms of how you as a designer
see them making progress compared to the resources that they
have? Top of my list, +39 challenge!
Seriously, this is a tough call for anyone , having not seen but one v5
boat. Sail and rig development was definitely more obvious on most
teams in 2005. You are right that wise spending is one of the keys
to this game. Like a learning curve, a team with unlimited funds can
find themselves on the flat part of the "spending" curve. The new boats
(and rigs) will really start to show who is making progress faster in
2006.
29.Do you have others project on the drawing table of
Ceccarelli Yacht Design ?
Last year
my company Ceccarelli Yacht Design launched the IMS 600 that
won the Italian Championship and show very good speed and Mali 33
. I have in construction a 62 a 51 one off and
a 40 series cruiser racer boats for Rimar all in Italy :
For Tp52 Mediterranean racing circuit we are also
finalizing a new design of Tp52 for the team of
Riccardo Simoneschi , that is my first generation boat for
this class , but the approach in the design is the same as an
America’s Cup design the only difference is the time more
limited.
 Ceccarelli - Devoti - Percy - Rizzardi (Foto Borlenghi)
Giovanni Ceccarelli Principal designer for +39 challenge
describes the main stage for the research, the design and the construction
of ITA 85, the first boat of the team:
ITA 85 is the result of:
58000 hours of research and design and research by the
Principal Designer Giovanni Ceccarelli and 11 Design Team member in the
past 24 months. And the design process is still going on.
35000 hours per for the construction of the boat up to
today.
110 candidate hulls designed and tested with 3 different CFD
codes (Computer Fluid Dynamic) analysis for a total of 16000 hours on the
team workstations. Then compared with VPP (Velocity Program Prediction).
200 bulbs and rudders designed and tested with CFD analysis
for a total of 12000 hours on the team workstations.
3000 hours of FEM analysis and parametric design for the
hull, deck, appendages and rigging.
N° 9 scale 1:3 hull models (about 8 m of length)
tested in the towing tank at Marin Institute in Wageningen (the
Netherlands). 180 construction drawings realized up to today
for the hull and the appendages.
For the hull and the deck construction have been
used:
2000 kg of pre-preg carbon fiber ;
200 sqm Nomex core;
55 hull section cut with laser for the model construction
;
25000 kg of lead for the bulb ;
1500 kg of high tensile steel for the construction of the
keel ;
an oven with a length of 30 m, 8 m wide and 6 h height for
the post cure of the hull up to 100 °C ;
18 kg of paint by AWL Grip for the hull painting
The philosophy of the project :
together with the team the principal designer has designed a
very innovative hull.
There has been a intense cooperation with the sailing team
for the design of the deck layout.
ITA 85 is a very innovative hull for the under water shape
such as the canoe body and the appendages. The new IACC rule version V has
limited the variations of the boat displacement and sail area, but has
left a great freedom for the hull and appendages shape. Thus the research
has been focused mainly in those areas. The boat is tailored
to her crew and to her helmsman Iain Percy, that has requested a boat easy
to maneuver and with a good acceleration, to be able to gain the maximum
in the race pre-start, a very important part of the regatta with the today
race course type.
Every new idea has been validated with CFD analysis and
tested in the tank and for the structural parts with FEM calculation and
mechanical tests.
The design team
Giovanni Ceccarelli is at his second America’s Cup as
Principal Designer of the +39 team. He’s describing this as a fundamental
second stage of his design life experience.
The research and design work has started 24 months ago when
the Principal Designer started with the selection of the design team
members, all with at least another America’s Cup experience.
Gabriele Mazza, Alessandro Vicini, Julian Smith and
Sebastiano Rech Morassuti has already been part of the Giovanni Ceccarelli
design group with Mascalzone Latino in the 2003 America’s Cup in New
Zealand.
The design team is basically divided into structural and CFD
research subgroups.
The CFD group is formed by: Richard Korpus from Annapolis
(Usa), word famous CFD software developer and with 3 America’s Cup
Experiences. During the last Cup in 2003 in New Zealand he has been
Principal Scientist in the Oracle team; Alessandro Vicini from Pisa
(Italy) that is an aerospace engineer and Gabriele Mazza.
Moreover there is a cooperation with the Pisa University in
the CFD area. The University and, more specifically, the Aerospace faculty
lead by Professor Giovanni Lombardi, develop various research
projects.
The structural team is formed by: Davide Tagliapietra,
Richard Oliver and Julian Smith.
The design team has been working till today in the
Ceccarelli Yacht Design offices in Ravenna (Italy); now the team is in
Valencia to overview the final stages of the project and boat
construction, then the boat tuning at sea.
The research and the project
24 months of work up to today and the work is still going
on.
The use of special software to develop the hull lines has
permitted the design of 101 hull, following a logical process. The
automatic random processing of hull does not permit the use of the human
mind and the following logical hull generation process.
The new IACC formula limits instead the use of the most up
to date technology under the structural point of view.
CFD or Tank Testing?
I trust the CFD has a fundamental tool to investigate during
the design of the immersed parts (hull and appendages) and of the sail
plan.
4 different CFD codes have been used.
the Tank Testing is at the same time very important for
project like the America’s Cup. For this reason 9 hull have been tested in
a 1:3 scale in the Towing Tank at Marin Institute in Wageningen (the
Netherlands) The tank is still a fundamental tool to check the hull shape
together with the wave pattern.
The sail number
ITA 85 is the sail number that the head of the measurers Ken
Mc Alpine has assigned to the hull after the final verification in the
yard where the boat was under construction in Italy.
The boat construction
The Yard designed for the construction of the hull in
September 2005 is the Sicil Craft in Palermo. The construction of the
composites parts has handed out to Cantiere Soleri in Alfonsine (Ravenna –
Italy). Ù
Sicil Craft yard has sent a team to Cantiere Soleri to help
during the construction of the composites parts.
The yard directed by Fabio Soleri has been chosen by the
team President Lorenzo Rizzardi than has then weekly followed the
construction since he has a good experience in boat construction. Also the
design team was located close to the yard and therefore has check daily
the construction process.
Sebastiano Morassutti has been the project manager for the
boat construction, together with Antoine Le Villain.
An oven has been built on purpose. The oven can reach
temperature up to 100°C with a length of 30m, a width of 8m and an height
of 6m.
The construction has been very accurate. A model of the hull
and the deck has been built to realize a monolithic mould in carbon
pre-preg.
The result is a hull with a high longitudinal strength,
superior to the previous generation and a weight of less than 2000 kg.
The developments for the future
The developments of an America’s Cup boat does not finish
till the last day of racing. Therefore this is only the first stage in the
development of ITA 85.
The name
Her name is 3901, with the formula one style, since
she’s the first +39 hullbuilt for the IACC Class.
The color
… she could have been painted in black or left carbon look,
but then is instead blue.
Blue because is the official + 39 Challenge team color since
the beginning of the campaign.
Blue because the sailors don’t like to change.
Blue because it recall the color of Italy
Blue because it recall the color of the Italian sea
Blue and not transparent black because is lighter to paint
the hull with blue.
Blue because is more correct to protect the lamination from
the UV rays.
Blue because we don’t want to show the type of lamination of
the outside skin.
The launch The launch is forecasted in
Valencia after a series of structural tests. The tuning up will then start
in the Spanish sea against ITA 59 with a two boat test.
| Principal data of the
project |
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Hull +39-01 |
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Principal designer Giovanni
Ceccarelli |
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Design N° CYD 0104 |
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Sail Number ITA 85 |
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Overall Length 26.00 m |
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Overall Beam 3.80 m |
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Draft 4.10 m |
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Measurement Displacement 24 000
kg |
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Hull Composites Weight 2 000
kg |
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Ballast Weight 20 000 kg |
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Mast Height 36.0 m |
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Upwind sail area 365 sqm ( Main + Max
Genoa ) |
Eng. Giovanni Ceccarelli
Principal Designer + 39
Challenger
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